The ATOS ScanBox is a complete optical measuring machine that was developed by GOM for an efficient
quality control in production and manufacturing
processes. The ATOS ScanBox has been installed several hundred times worldwide and is successfully used
in a variety of industries. Eleven models
are available for different part sizes and applications.
While mechanical measuring systems capture data in a point-based or linear manner, optical measuring
systems provide full-field data about deviations
between the actual 3D coordinates and the CAD data. As this measuring data contains all the object
information, in addition to the surface deviations
from the CAD, the software also automatically derives detailed information such as GD&T, trimming or
hole positions.
The Virtual Measuring Room (VMR) is the central
control station and measurement planning software for all elements of the ATOS measuring cells.
It offers the functional representation of a real measurement environment in a virtual
simulation.
Thanks to the VMR, the user can work with the
system without requiring specific robot programming skills.
All robot movements are simulated and checked for safety before being performed in the actual
environment.
Thanks to Auto Teaching, the time required for creating reliable and runtime-optimized robot
programs is kept to a minimum.
In addition, changes to the measurement plan are accepted automatically without the user’s
intervention.
An ATOS ScanBox is usually supplied ex stock at short notice. Depending on the type,
commissioning may take a few days for the small
systems (series 5) and up to two weeks for the large systems (series 7 and 8).
The entire kinematics is based on robust automation components instead of precision mechanics.
The machines are hardly subject to any wear even under harsh ambient conditions and retain their
full accuracy.
ATOS ScanBox is a standardized measuring machine which is certified in accordance with the
Machinery Directive.
There is no risk for the customer in terms of costs, performance or delivery date – in contrast
to projected individual systems.
Even before an order is placed, test measurements can be performed in an identically designed
ATOS ScanBox to verify measuring equipment capability.
All ATOS ScanBox models are characterized by their compact design.
The ATOS ScanBox models 4105, 5108 and 5120 do not have to be anchored in the floor of the
factory or on special measuring tables.
They can easily be transported to the required place within a short period. All that is needed
at the location is a power connection.
Compared to a traditional tactile coordinate measuring machine, the ATOS ScanBox can reduce the measuring and inspection time for a component by more than half.
Small geometries, such as locking hooks or catches for injection molded parts, are often very
important for the function.
The ATOS ScanBox 4105 can be used with ATOS sensors with the measuring area of 70 × 50 mm2.
As a result, it is possible to measure details that are only several tenths of a millimeter in
size.
ATOS ScanBox Series 4
Mobile stand-alone measuring solution for the production environment
| Dimensions | 1600 ✕ 1200 ✕ 2100 mm3 |
|---|---|
| Power supply | Standard, 100 - 240 V (1-phase, 16A) |
| Max. part size | Ø 500 mm |
| Max. part weight | 100 kg |
| Entry | Sliding door with safety lock |
| Opening width | 685 mm |
| Floor mounting or fixing | Not required, mobile |
| Loading concept | Manual, crane |
| Sensor compatibility | ATOS Q |
ZEISS ScanBox Series 5
Modular concept for maximum flexibility
| ZEISS ScanBox 5110 | ZEISS ScanBox 5120 | ZEISS ScanBox 5130 | |
|---|---|---|---|
| Dimensions |
2200 ✕ 3550 ✕ 3050 mm (LC*)
2200 x 2850 x 3050 mm (D) |
3600 ✕ 4250 ✕ 3050 mm (LC) 3600 x 3550 x 3050 mm (D) |
4300 x 4250 x 3050 (LC) |
| Power supply | 200 - 500 V (3-phase, 16 A) |
200 - 500 V (3-phase, 16 A) |
200 - 500 V (3-phase, 16 A) |
| Max. part size | Ø 1000 mm |
Ø 2000 mm |
Ø 3000 mm |
| Max. part weight | 2000 kg |
2000 kg |
2000 kg |
| Entry | light curtain or sliding door with safety switch |
light curtain or sliding door with safety switch |
light curtain |
| Opening width | 1000 mm (LC) 950 mm (D) |
2400 mm (LC) 2100 mm (D) |
3100 mm (LC) |
| Floor mounting or fixing | required |
required |
required |
| Loading concept | manual, crane (D) |
manual, transport cart, pallet truck, crane (LC) |
manual, transport cart, pallet truck, crane (LC) |
| Sensor compatibility | ATOS 5 for Airfoil |
ATOS 5, ATOS 5
for Airfoil |
ATOS 5 |
ATOS ScanBox Series 6
High throughput in the production environment
| ATOS ScanBox 6130 | ATOS ScanBox 6135 | ATOS ScanBox 6235 | |
|---|---|---|---|
| Dimensions | 4250 ✕ 4250 ✕ 2700 mm | 4500 ✕ 4500 ✕ 3250 mm | 7665 ✕ 4500 ✕ 3250 mm |
| Power supply | 200 - 500 V (3-phase, 16 A) | 200 - 500 V (3-phase, 32 A) | 200 - 500 V (3-phase, 32 A) |
| Max. part size | Ø 3000 mm | Ø 3500 mm | 2 ✕ 3000 mm |
| Max. part weight | 2000 kg | 5000 kg* | 2 ✕ 5000 kg* |
| Entry | Safety light curtains | Safety light curtains | Safety light curtains |
| Opening width | 3100 mm | 2850 mm | 2850 mm |
| Floor mounting or fixing | Required | Required | Required |
| Loading concept | Manual, transport cart, pallet truck, crane, forklift truck | Manual, transport cart, pallet truck, crane, forklift truck | Manual, transport cart, pallet truck, crane, forklift truck |
| Sensor compatibility | ATOS Capsule, ATOS 5 | ATOS 5, ATOS 5X |
ATOS ScanBox BPS
Automation technology with Batch Processing System
| Solution 1 | Solution 2 | Solution 3 | |
|---|---|---|---|
| Typical applications | Electrodes | Blades | Blades |
| Max. part diameter [mm] | 50 | 72 | 115 |
| Max. part height [mm] (incl. clamping/fixture) | 150 | 300 | 500 |
| Max. part weight [kg] | 20 | 20 | 40 |
| Max. batch size | 132 | 88 | 25 |
| Typical self-sufficient runtime [h] | 11 | 8 | 3 |
ATOS ScanBox Series 7
Measurement of Large and Heavy Parts
| ATOS ScanBox 7160 | ATOS ScanBox 7260 | |
|---|---|---|
| Dimensions | 4750 ✕ 10150 ✕ 3900 mm3 | 8750 ✕ 10150 ✕ 3900 mm3 |
| Power supply | 200 - 500 V (3-phase, 32 A) | 200 - 500 V (3-phase, 32 A) |
| Max. part size | 6000 ✕ 1250 mm | 6000 ✕ 1250 mm, rotation table working area up to Ø 3000 mm |
| Max. part weight | Unlimited | Unlimited, rotation table working area up to 2000 kg |
| Entry | Safety light curtain | Safety light curtains |
| Opening width | 3050 mm | 3050 mm, rotation table working area up to 3400 mm |
| Floor mounting or fixing | Required | Required |
| Loading concept | Manual, transport cart, pallet truck, crane, forklift truck, sandwich panel transport system | Manual, transport cart, pallet truck, crane, forklift truck, sandwich panel transport system |
| Sensor compatibility | ATOS 5, ATOS 5X | ATOS 5, ATOS 5X |
ATOS ScanBox Series 8
Complete measurement of entire car bodies and attached parts
| ATOS ScanBox 8160 | ATOS ScanBox 8260 | ATOS ScanBox 8360 | |
|---|---|---|---|
| Dimensions | 5750 ✕ 10150 ✕ 3900 mm | 9750 ✕ 10150 ✕ 3900 mm | 13750 ✕ 10150 ✕ 3900 mm |
| Power supply | 2 ✕ 200 - 500 V (3-phase, 32 A) | 2 ✕ 200 - 500 V (3-phase, 32 A) | 2 ✕ 200 - 500 V (3-phase, 32 A) |
| Max. part size | 6000 ✕ 2500 mm | 6000 ✕ 2500 mm, rotation table working area up to Ø 3000 mm | 6000 ✕ 2500 mm, rotation table working area up to Ø 3000 mm |
| Max. part weight | Unlimited | Unlimited, rotation table working area up to 2000 kg | Unlimited, rotation table area up to 2000 kg |
| Entry | Safety light curtain | Safety light curtains | Safety light curtains |
| Opening width | 3050 mm | 3050 mm, rotation table working area up to 3400 mm | 3050 mm, rotation table working area up to 3400 mm |
| Floor mounting or fixing | Required | Required | Required |
| Loading concept | Manual, transport cart, pallet truck, crane, forklift truck, sandwich panel transport system | Manual, transport cart, pallet truck, crane, forklift truck, sandwich panel transport system | Manual, transport cart, pallet truck, crane, forklift truck, sandwich panel transport system |
| Sensor compatibility | ATOS 5, ATOS 5X | ATOS 5, ATOS 5X | ATOS 5, ATOS 5X |
